Component development based on design, aerodynamic, and structural data
Design, Construction, and Optimization of Attachments
Space optimization for certification and manufacturing
Integration of electrical, mechanical, and external peripheral components (lights, cameras, sensors)
Design of hinge, door, and opening mechanisms
Definition of component separations
Gap Clearance and Sealing Design
Assembly Design
Development
Suspension
Development
Comprehensive suspension development
Concept & Package
Designs suitable for manufacturing and assembly
Design of Axle Kinematics
Design of a spring-damper systems
Structural design
Improving driving efficiency
Testing
Construction of prototypes and test vehicles
Use of appropriate measurement technology
Determination of operational loads
Endurance run
Suspension tuning
Improving driving efficiency
Improving steering performance and dynamics
Driving dynamics
Ride comfort
Driving Safety
Development
hydraulic vehicle systems
System Development
Selection and Design of System Components
Development of the System Architecture
Vehicle system integration
Development and Construction of Test Benches
Conducting functional tests
References
F1 Clutch
Integration of hydraulic suspension
hydraulic stabilizer
active aerodynamics
hydraulic racing steering gearboxes
> 1,500 steering mechanisms
Development
Optimization of Production Steering Gears
End-to-end development
Housing design (machined or die-cast)
Performance and Package Optimization
Development of a Sealing Concept
customized and optimized valves
modular solution with proprietary gear components
Prototype and Production Manufacturing
efficient assembly process
In-house production of assembly tools
digital assembly documentation
Installation instructions for each steering gear
highly qualified professionals
Hydraulic balancing of the steering valve on the test bench
hydraulic steering test bench
100% inspection of all steering gears before shipping
Modern and versatile steering test bench
High-quality measurement technology with digital recording (measurement of various operating parameters such as pressure, temperature, force, displacement, and torque)
Testing at different temperatures and oil flow rates
Measurement of supply and chamber pressures
dynamic wear testing
static high-load tests
Full-service offering
years of expertise
highest quality standards
Development
E-E
Systems Engineering - Wiring Harness Modification
Function and Application Development
Development and modification of on-board systems
E-E System Development
E-E System Integration
Creation of system and wiring diagrams
Creation of layout models
Change and Variant Management
Interface Management
Prototype and small-batch production
Commissioning and Functional Testing
Measurement Technology Testing
extensive experience in motorsports and prototype development
Setup of test benches
Vehicle equipment with measurement technology
Functional testing
Endurance Running Support
Analysis and Documentation
Development
References
Motorsport
Prototypes and special vehicles
Small series
BMW
M2 CS Racing
Mini
Electric Pacesetter
Escalador
Experience freedom
Porsche
GT3_R
Porsche 911
Altitude Edith
Toyota
Supra A90 Final-Edition
Hispania
Racing F1
Holzer
Rally R5 Prototype
Lotus
Bike C01
Project planning
cross-departmental requirements management
Goal definition and concept determination
Schedule and milestone planning
Resource and budget planning
Quality & Risk Management
Procurement and Supplier Integration
Concept phase
Technical market analysis and needs assessment
Product Definition and Specification Development
Technical design validation
Vehicle Architecture Design
Installation Space and Ergonomics Analysis
Concept analysis regarding type approval
Business Case and Concept Approval
Development – Design & Simulation
Design
Selection of Materials
Ensuring functionality
Kinematics design
Development of Assemblies & Components
Tool and Fixture Manufacturing
Validation & Simulation
FEM
Structural and Stiffness Analysis
Fatigue Analysis of the Car Body
Eigenvalue and Frequency Response Analysis
Analysis of thermal loads
Crash
Component and vehicle levels
all relevant crash scenarios (frontal, side, and rear impacts according to ECE, FMVSS, and EuroNCAP)
Vulnerability identification
Drawing on our in-house expertise and a strategic network of partners, we offer you cutting-edge technologies and future-proof solutions for first-class results