Pre-assembly &

Vehicle Manufacturing

Range of Services

Pre-assembly

Pre-assembly

  • Standalone service or integration into the internal vehicle assembly process
  • Development of efficient assembly processes
  • In-house tool and fixture manufacturing
  • Assembly of mechanical components, modules, and subassemblies
  • Implementation of component modifications
  • Installation Documentation
  • Quality and functional tests

Steering column

Bumper

Suspension

Range of Services

Vehicle Manufacturing

Pre-assembly

E-E Room

Light tunnel

Lifting platforms

digital assembly documentation
including digital torque measurement

Project Offices
& Meeting Rooms

Prototyping Area
with Lifting Platform

Branch office
Hans-Sachs-Straße

Prototype development

  • years of expertise
  • Highest level of prototype protection under TISAX
  • Prototypes and pre-production models
  • Full-service, including bodywork and painting
    • Vehicle dismantling, including the recycling process
    • Assembly in the individual-part and donor-vehicle processes
    • Efficient custom tooling and fixture manufacturing
    • Disassembly and Assembly Instructions

Wire Harness Manufacturing

  • Complete manufacturing
  • Prototype and sample wiring harnesses
  • Customized small-batch wiring harnesses
  • Production of production variants
  • References
    • Complete Wiring Harness for Lotusbike C-01
    • Complete Wiring Harness for Opel Corsa R5
    • Wiring Harness Adaptation for BMW M2 CS Racing
    • Gemballa Marsien Auxiliary Wiring Harness
    • Wiring Harness Modification for Motorhomes

Testing & Certification

  • Trial Management
  • Vehicle Preparation and Post-Processing
  • Off-road testing
  • Endurance testing on and off track
  • Special test runs for individual systems
  • Functional tests (e.g., shock absorber test bench)
  • Shock and vibration testing
  • Quality inspection in the light tunnel
  • Preparation for and support during the homologation process
  • ECE, UK, and Japanese approvals in collaboration with partners

Small-batch production

  • Small batches of up to 500 vehicles
  • Vehicle dismantling, including the recycling process
  • Optimized pre-assembly and supply chain processes
  • Digital assembly instructions via tablet
  • Variant implementation in the production process
  • Wire Harness Manufacturing
  • Overview of all quality controls

BMW M2 CS Racing

Gemballa Marsien

Toyota Supra A90 Final Edition

Logistics & After-Sales

  • Extensive expertise in parts handling, from prototypes to small-batch production
  • Recycling Management
  • Packaging Management According to OEM Standards
  • Transportation logistics
  • After-sales

Race Support & Event Management

Motorsport

Range of Services

Testing and racing

Full-service support

  • Vehicle body
  • Prototyping and Testing
  • Motorsport homologation
  • Performance Optimization
  • Race and Event Preparation
  • Spare Parts Management
  • Vehicle and Parts Logistics
  • international racing appearances
  • Follow-up care

Staff with motorsports experience

  • Team Manager
  • Racing engineers
  • Performance Engineers
  • Race mechanic
  • Pre-assembly worker
  • Logistics Specialist

Trusted Development Partner

Test and Race Analysis

Development Support

Part Modification – & Manufacturing

Motorsports References

Racetracks & Venues

Europa_Karte_Holzer

Hockenheim

Rallye Islas Canarias

Azores Rallye

Rallye Mont Blanc

Rundstrecke Circuito del Jarama

Autodrome de Miramas

Nürburgring

Autodromo Internazionale del Mugello

Slovakiaring

Opel DTM 2000-2005

Audi R8 LMS GT3

Testing BMW G82 M4-GT4

Range of Services

Event Support

References

BMW M2 Cup

Opel Adam Cup

Opel e-Rally Cup

Organisation

  • Event Coordination
  • Calendar Planning
  • Event Planning
  • Hospitality | Meeting Point
  • Guest and Sponsor Management
  • Dealer Onboarding
  • Event reports
  • Accounting & Controlling

Event Marketing

  • Development of a marketing strategy (target audiences, etc.)
  • Vehicle unveiling at the market launch
  • Organization of press conferences
  • Organization of press and sponsor events
  • Brand Cup: Consistent and Distinctive Branding
  • Creation of social media content
  • Writing press and trade magazine articles
  • Conducting advertising campaigns

Technical Support

  • Team Equipment for Brand Cups
  • Organization of Test Drives
  • Assignment of boxes or service stations
  • Ensuring safety
  • Event Support
    • technical Scrutineering
    • Safety Car Support
    • Spare Parts Management
    • Tire Service
    • Follow-up (tire lists, etc.)

Spare Parts Service

  • Comprehensive spare parts management
    • Preparation, including supplier management
    • Pre-assembly and picking of assemblies
    • On-site parts supply
    • Follow-up
  • Optional: Tire service
  • Optional: Technical Scrutineering
  • Optional: Setup assistance for Cup events

Logistics

  • Spare Parts Logistics
  • Vehicle Logistics
  • Team and Equipment Logistics
  • Setup and takedown of the event venue